Casa Prime — PB3D Construction System
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PB3D CONSTRUCTION SYSTEM

A Complete Construction System.
Engineered for Performance.

PB3D CONSTRUCTION SYSTEM

Structure. Insulation. Enclosure.
In a Single Panel.

The PB3D System integrates structure, insulation, and enclosure into a single modular panel — combining a 3D galvanized steel mesh framework with an EPS core to form a monolithic reinforced concrete structure. Built for speed, precision, and proven structural performance.

Casa Prime — PB3D System completed residential building by Prime Block Tech
FEATURED PROJECT

Casa Prime

Complete residential build using the PB3D System — structural panels, thermal envelope, and finished cladding in a single integrated solution.

PB3D Structural EPS Core 2.5"–6.5" 3D Steel Mesh Residential
>87 ksi Steel Yield Strength
5"–9" Wall Thickness
2.5"–6.5" EPS Core Depth
50% Faster Build Time
3D Galvanized Steel Mesh
PB3D System structural assembly diagram
PB3D panel cross-section
PB3D System installation sequence

Up to 50% Faster Build

Modular panel format enables fast placement, easy on-site cutting, and compatibility with standard framing systems — dramatically reducing construction timelines.

Structure + Insulation in One

The EPS core and steel mesh combine structural load-bearing with integrated thermal insulation — no additional layers or trades required.

Seismic & Wind Resistant

The monolithic reinforced concrete structure delivers high compressive and flexural strength — engineered for seismic, wind, and dynamic load resistance.

Lower Foundation Costs

Lightweight panel handling reduces dead loads — enabling smaller footings, fewer heavy machines, and significant savings in foundation design and execution.

Integrated MEP Compatibility

The panel system accommodates integrated channels for electrical, plumbing, and mechanical installations — reducing coordination complexity on site.

Energy Efficient Envelope

Continuous insulation across the full building envelope eliminates thermal bridges — meeting and exceeding current energy codes for residential and commercial applications.

01
High structural strength

Steel yield strength >87 ksi. EPS core + 3D galvanized mesh = monolithic behavior under vertical, horizontal, seismic and wind loads.

02
Lightweight. Easy to handle.

No heavy machinery required. Small teams can place large wall sections quickly — with simplified installation that reduces labor hours significantly.

03
Long lifecycle durability

Reduced operational expenses over the full building life. Minimal site waste, 100% recyclable EPS, and long-term thermal performance without degradation.

04
Scalable for any project

Modular housing, residential construction, container structures, retrofit applications — the PB3D System scales from single units to large-scale infrastructure.

PB3D panel installation detail
PB3D construction process
PB3D finished structure
START YOUR PROJECT

Build faster, stronger, smarter
with the PB3D System.

Request technical specifications, structural performance data, and a tailored quote for your construction project.

GET IN TOUCH

Start Your Project

Tell us about your construction project and we will send you technical documentation, panel specifications, and a tailored quote.

PB3D system diagram
LOCATION

Available nationwide — contact us for regional coverage

RESPONSE TIME

Technical quotes delivered within 48 hours